Dairesel kaynak makineler kaynaklı imalat sektöründe çok geniş kullanım alanına sahip olup, yüksek kalite, minimum çarpılma için dairesel kesitli parçaların uç uca, köşe, üst üste bindirmeli ve iç içe geçmeli kaynak konfigürasyonlarda çok iyi sonuçlar alınmaktadır. Bu makinelerde dıştan dairesel kaynaklı birleştirmeler yapılmaktadır. Tek ve çok pasolu kaynak, TIG, MIG/MAG ve SAW kaynak sistemleri kullanmak mümkündür. Kaynak yapılacak birleşim yeri kaymayacak şekilde sıkılır ve kaynak kafası hassas bir şekilde dönen iş parçası üzerinde sabit kalarak kaynak yapmış olur. Dairesel kaynak makineleri standart olarak çift torç mekanizmalı üretimi yapılmaktadır ancak tek veya daha fazla torç mekanizmalarının da adapte edilmesi mümkündür. Standart olarak dairesel kaynak makinesi 1000mm ile 6000mm arasında, çap olarak 1000mm ye kadar üretimi yapılmaktadır
Elektrofuzyon kaynak makinleri plastik ve türlerini kaynak için kullanılan teknik özelliklere sahip kaynak makneleridir.Lehimle,ısıtmalı,elektrofuzyon kaynak makineleridir.
Kaynak pozisyonerleri standart büyüklükte,250 kg dan 30000 kg a kadar yükler için mevcuttur. Pozisyonerlerin yapısı tablanın dönme ve öne-geri eğilmesi için en uygun konfigürasyona göre tasarlanmıştır. Pozisyonerler gövde, Motor, tabla döndürme ve eğme sistemleri, elektrik pano ve uzaktan operatör kontrol ünitesinden oluşmakta ve yapısal en iyi korumaya sahiptir. Ağır iş parçaları için pozisyonerler zemine sabitlenirler. Tablada isteğe göre veya standart olarak T-slotlar mevcuttur ki iş parçasını hızlı sıkma sına imlan verir. Tabla döndürme ve öne-geri eğilme çelik düz dişli aktarma sistemleriyle yapılmışlardır. Tabla dönüş hızı, operatörün çok kolay bir şekilde ayarlayabileceği 5m kabloya sahip uzaktan kumanda sisteminden yapılmaktadır. Opsiyonel olarak tüm modellerde PLC uygulanabilir.
Gas Metal Arc Welding (GMAW), commonly known as MIG welding, is a welding process where an electric arc forms between a consumable electrode and the workpiece, generating the necessary heat for welding. The electrode, continuously fed as a solid wire, melts and forms the weld metal as it is consumed. The welding area is protected from atmospheric contamination by shielding gases or gas mixtures from the welding torch, ensuring high-quality welds by preventing defects caused by even minimal air exposure.
Sand casting is one of the oldest and most widely used
casting processes in the metal industry. It is a costeffective method for producing metal components in a
wide range of sizes and shapes, making it suitable for
various industries, including automotive, aerospace, and
construction. Sand casting offers several advantages,
including the ability to produce large and heavy
components, flexibility in design, and relatively low
equipment and tooling costs.
Boy kaynak makineleri silindirik, konik ve dikdörtgen şeklinde bükümü yapılmış iş parçaları ve de düz tabaka halindeki saç ve levhaları boy olarak kaynak yapmak için tasarlanmıştır. Güçlü yapıya ve sıkma sistemi tasarımına sahip boy kaynak makinesinde hassas hizalama yapılır ve kaliteli bir üretim gerçekleştirilir. Torç mekanizması taşıyıcı sistem hassas bir şekilde işlenmiş profil üzerine konumlandırılan lineer kızak üzerinde değişken hızlarda hareket eder ve kaynak yeri hassas bir şekilde takip edilmiş olur. TIG (Argon), MIG/MAG ve SAW-Tozaltı kaynak proseslerinin tümü sistemimizde kullanılabilir.
An 80-ton welded-type cement silo is a large storage container designed mainly to hold big amounts of cement in construction and industrial settings. The metal panels used to build this type of silo are joined by welding so that they are very strong and sturdy, thereby enabling them to hold big volumes of cement. These silos can hold 80 tons of cement, ensuring a large storage and continuous, effective supply of this required construction material at the working site or the cement manufacturing plant.
Leakages and structural failures, caused by poor welding, are eliminated by the welded feature in the 80-ton cement silo; thus, the quality of the cement stored is maintained. It has access doors, level indicators, and discharge systems which make the process of loading-unloading of cement easy.
Gas Metal Arc Welding (GMAW), commonly known as MIG welding, is a welding process where an electric arc forms between a consumable electrode and the workpiece, generating the necessary heat for welding. The electrode, continuously fed as a solid wire, melts and forms the weld metal as it is consumed. The welding area is protected from atmospheric contamination by shielding gases or gas mixtures from the welding torch, ensuring high-quality welds by preventing defects caused by even minimal air exposure.
Characteristic Features : High welding capability, very high durability against sea water corrosion, high fatigue strength, high cold formability in soft temper form, extrusion of thin and complicated parts are difficult.
Warnings : In case of non-appropriate welding, breaking may occur.
Product Shapes: plate, bar, roll, wire, pipe, profile types.
A monoblock welded cement silo, also known under the name of mineral silo, is an industrial storage used for storing cement, minerals, or any other granulated material. These silos are developed as a one-piece, monoblock welded structure so that they are strong, compact, and resistant to environmental factors. Mineral silos perform the ideal function of storing materials in a well-ordered way and also providing maximum security in industries like construction, mining, and manufacture. Normally, the monoblock welded cement silo adopts a sealed construction, which can keep stored materials from rainwater, dust, and other impurities that might affect the quality. The monoblock welded silos come in different sizes and capacities to meet various storage needs.
The forging process offers several
advantages, including enhanced
mechanical properties, improved structural
integrity, and better grain structure
compared to other manufacturing
methods. It is commonly used in industries
such as automotive, aerospace, oil and gas,
and construction, where strong and
reliable metal components are required.
WELDING FEATURES With a simple fusion, two parts can be combined. Large and heavy parts such as blocks and pipes can be welded using eutectic and tin-lead solder or melting alloys with low fusion points.
Nous fabriquons vos produits métalliques sur mesure. Nous découpons, plions et soudons des tôles et des tubes profilés de toutes tailles. Nous proposons également des applications de revêtement en poudre dans notre usine de grande capacité.
CNC press brake machines are advanced tools used to bend sheet metal into precise shapes. Unlike traditional presses, CNC press brakes offer automated and highly accurate bending processes. The machine operates with an upper punch and a lower die to shape the metal between them.
Circotech kaynak sistemi petrol ve gaz, petrokimya, nükleer güç istasyonu gibi büyük depolama tanklarının tozaltı kaynak makinesi ile kaynatılabilmesine olanak sağlamaktadır.
• Toz altı kaynak ünitesi ile kaynak yapabilme özelliği, bulunan makinede
• Kaynak hızı 0-100 cm/dk. aralığında ayarlanabilmektedir. Tekli ve çiftli olarak iki ayrı model seçeneği ile aynı anda iç ve dış kaynak yapabilme özelliği de bulunmaktadır.
• Elektrik panosundan alınan 220 voltluk çıkış sayesinde ihtiyaç duyulabilecek elektrikli alet ve edevatın kullanılabilirliğine olanak sağlar, operatörü doğa etkilerinden korur. Parçalanabilirlik özelliğine bağlı olarak kolay taşıma özelliği mevcuttur.
Operatörün kaynak hakimiyetini güçlendiren hareketli kontrol paneli özelliği
• Operatör oturma yeri ve rahat hareket edebilme kabiliyeti bulunmaktadır.
• Minimum Tank Çapı : 6000 mm
• Tank Saç Kalınlığı : 8 mm ile 40 mm
• Yükseklik Ayarı : 1300 mm ile 2200 mm
The 50-ton welded type cement silo could potentially be a very large structure for concrete, cement. Those are usually applied and used at construct lines, concrete batch plants, and other industrial projects to store in addition to dispensing such objects. All-welded constancy in design guarantees their permanence and stability in long-term use with different ambient environments.
The 50-ton capacity of the silo means the ability to provide a quantity that is possible to be on site well ahead of time to have the requirements of the construction met without delay. Even though the design is welded, the strength it gives is considerable enough for resisting harsh weather and, most importantly, ensures the cements stored therein are maintained safe and ready for fitting at desired times. To sum up, a 50-ton Welded Type Cement Silo- a ready and perfect solution for the storage of cement in required quantities for an ongoing construction project.
We can provide you with the
production of the most
efficient part in the weight
and shape you need with
different material options
like:
Alloyed steel
Carbon steel
Gray cast iron / spheroidal
cast iron aluminum
In recent years, TIG welding has faced increasing competition from continuously refined MIG/MAG processes and their derived methods. Despite the slower welding speeds and lower melting power of TIG, it remains unmatched in achieving the highest quality results for many applications. Recent advancements in power supply technology offer promising future opportunities for TIG welding.
Spiral Welded Pipelines Related Values within the scope of the standard manufacturing program;
Spiral welded steel pipe manufacturing capacity;
Sheet thickness from 4 mm to 20 mm
Spiral Pipe Diameter 200 mm up to 1727 mm, has a production capacity.
Fit-Up systems shortens the big diametric and heavy pieces’ montage period in cylindrical piece fabrication and reduces
the need of crane and operator. Fit-Up systems basically consist of 2 main rotator teams. With the fixed rotator system,
pieces’ heights towards each other are adjusted while rotator amount increases according to piece tonnage. Other rotator
systems are mobile and as it appends to the piece it moves forward and basically make the movement of the piece’s
rotating movement. With the help of column-bom which is the source of montaged pieces on Fit-up systems, it can be
finished quickly while saving man-hour. In Fit-up system basically; besides the fixed rotator set that adjusts montage and
heights it contains 2 motorized and 1 wanderer rotator systems.
CNC laser cutting is a widely used manufacturing method in the industry. Although lasers were invented in the 20th century, their integration into light industry became prominent only after the turn of the millennium. Combining laser technology with computer precision, CNC laser cutting provides high efficiency and safety, which would be challenging to achieve with manual operation. In Istanbul, many CNC laser cutting companies are concentrated in areas like Ikitelli and Dudullu. These professional machines are essential for custom CNC work and are employed by various businesses for their extensive capabilities.
Turn Table, precisely provide to welding by turning clockwise or counterclockwise of parts connected to it horizontally. It
also enable movement in the rotation axis. . The work table is operated with a T-slot turntable to ensure that the workpieces
are fully fixed to the work table. It is designed with the aim of increasing efficiency, eliminating the need for welding in
difficult positions and considering ergonomics of employees.
There are many different methods in the
cutting process using lasers and bending
which are used to cut or bend different
materials into different shapes.